Hydrocarbon Flow Control System HMI

HMI Redesign

Northern Alberta Refinery Complex · 2023

Tasked with overhauling the legacy Human-Machine Interface for a critical hydrocarbon flow control system, our goal was to reduce operator cognitive load and error rates during high-stakes pressure and temperature adjustments. The solution involved a modular dashboard with prioritized alarm visualization, predictive trend graphs, and tactile feedback zones. The process included shadowing control room shifts, iterative prototyping with operator feedback, and rigorous validation under simulated emergency scenarios. The new interface cut average response time to critical alerts by 42% and improved system status comprehension scores by 65%.

Trusted by Industry Leaders

See what control room managers and operations directors say about our HMI solutions.

👨‍💼

Marcus Thorne

Operations Director, Syncrude

Safety+

“The dashboard overhaul reduced critical alarm response time by 40%. In our high-pressure environment, that's not just efficiency—it's lifesaving.”

👩‍🔧

Dr. Lena Chen

Control Room Manager, Suncor

Ergonomics

“Operator fatigue dropped significantly. The intuitive layout and color-coded safety data make 12-hour shifts manageable and error-free.”

👨‍🏭

David Park

Lead Engineer, Imperial Oil

Integration

“Seamless integration with our legacy SCADA systems. The team understood the technical constraints of a live refinery environment perfectly.”

👩‍💻

Sarah Mitchell

Process Safety Analyst, Cenovus

Data Viz

“Finally, a visualization tool that makes complex process data actionable. Our safety compliance reporting is now real-time and audit-ready.”

🧑‍✈️

James Kowalski

Shift Supervisor, Shell Canada

Reliability

“Zero downtime during the rollout. The new interface is robust. My team was trained and proficient within two shifts.”

👩‍🎓

Priya Sharma

VP Technology, Canadian Natural

ROI

“The investment paid for itself in 8 months through reduced operational incidents and training costs. A strategic partner for industrial tech.”